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Showing posts with label inverter size. Show all posts
Showing posts with label inverter size. Show all posts

Monday, 29 June 2015

Optimize the electrical loads for a successful solar PV system

As per a recent survey, India is second among the countries in terms of growing electrical demand. To meet this ever increasing electrical demand in an economically feasible and environmentally friendly way, Renewable Energy and Energy Conservation are the best options. In this regard, the Indian government is planning at a fast pace and the result is schemes and programs like Jawahar Lal Nehru National Solar Mission (JNNSM) and many more. Many states in the country have implemented solar schemes such as roof top net metering arrangements and so on.

The current scenario in India is that the roof top solar PV system along with major solar PV plants is coming up at a rapid pace. A good population is keen to know and eager to install a roof top solar PV module. Here are some of the vital basics needed as a priori to install a roof top solar PV system for the residential sector in India.

What should be the ideal capacity of my solar PV system? (a FAQ)


I hope, the following paragraphs will answer most of your queries.  
   
First and foremost thing is to know the key elements of any solar PV system. Any solar PV system, I am talking of stand-alone solar PV system, consists of the below given equipments.

1.  Solar PV module,
3.  Battery,
4.  Inverter,
5. Miscellaneous items such as supporting frame, wires,   switches, change-over etc.

Of the above listed electrical equipments and elements each has its own rated capacity, and to get a proper matching between them is very important. Prior to working out the optimum capacity of the solar PV system, one has to determine the right electrical loads which can be connected to make this solar PV system viable with a low pay back period. The steps in planning for a solar PV system are:

Step 1: Determination of proper electrical load


Make a list of electrical appliances that you are planning to run from the solar PV system. Prior to this one has to find out how much power each piece of equipment draws for its operation. The electrical power needed by the equipment is given on its name plate from where one can note down and prepare a list. The electrical wattage of some of the commonly used appliances is:

Sr no
Equipment
Electrical load (in Watts)
1
Microwave oven
1200- 2000 W
2
Electric Geyser
2000-3000 W
3
Washing Machine
300-500 W
4
Electric Iron
600-800 W
5
Water pump (domestic, 1-phase)
375-750 W
6
Ceiling fan
80 W
7
PC
100-150 W
8
Color TV
150 W
9
Tubelight (including choke)
45 W
10
Freezer
150-250 W
11
Room Cooler
150-250 W
12
AC
1000-2000 W

The electrical load given above is for reference only. Actual rating may be obtained from the equipment name plate or manufacturers specification only, as the rating or electrical load of any equipment may vary according to its capacity, features, etc.

Step 2: Optimize your electrical load

As per the given list one can very well judge that appliances such as microwave ovens, geysers, AC, hotplates etc are equipments capable of drawing heavy current and hence power. To run these equipments or appliances on solar you have to go for a much higher values of installed solar capacity, which is going to increase the capital cost and the pay-back period (period necessary to get back the investment). So it is advised not to connect or run these equipments on solar PV system.

(If you an inverter technology based refrigerator or AC, then the possibility of running them on solar PV system is there.)

 In fact equipments such as Tubelight, CFL, fan, room cooler, TV, laptop etc, and in some emergency situations, electric iron, should be connected and run on solar PV system.

To separate the equipments requiring heavy power, moderate and low power one has to re-wire the distribution system or separate the circuits from the distribution mains (MCB). One can use a change-over switch also.

Step 3: Battery size

Appropriate battery size is the key element in making your PV system a success. The life of a PV module is around 25 years as claimed by the manufacturer, whereas the expected battery life is 3 to 5 years. Also the battery cost is significant. As one goes for a higher Ampere-hour (Ah; the rating of battery is given in Ah) battery, its cost increases. 

For example; recently I have installed a 400 W solar PV system costing around 52 thousand INR in Bhopal, India, the battery of 150 Ah capacity, with 5 years warranty, alone was of 14 thousand INR.     

So the summary is:
Battery is a vital element of your solar PV system whose life is less as compared to other equipments of the system and is comparatively costlier. The equipments which you have selected to get connected to the solar PV system, if works mostly during day time, is the optimum load as per the solar PV system design. This in turn will permit you to have a battery with lower Ah capacity which in turn will reduce the overall system cost.

If your load is ‘switched off’ mostly during the day time, then you have to keep a large battery to store the whole energy produced by the PV module during the day. Thus, to optimize your electrical requirements you have to look into your usage pattern and the criticality of your application.

For a ready reference, the back-up time for a particular capacity battery is given below
Load
Inverter capacity
Battery capacity/ Back-up time
100 Ah
150 Ah
200 Ah
Full Load
Half Load
Full Load
Half Load
Full Load
Half Load
2 TL + 2 F+ 1 PC+ 3 CFL
650 VA
1 hr.
2 Hr, 40 m
1 Hr, 50 m
4 Hr, 20 m
2 Hr, 40 m
6 Hr, 10 m
2 TL + 4 F+ 1 PC+ 3 CFL
850 VA
40 m
1 Hr, 50 m
1 Hr, 10 m
3 Hr
1 Hr, 50 m
4 hr, 20 m

TL and F stands for Tube-light and fan respectively.     

The charge controller is an equipment that controls the charging of the battery and thus helps in improving the battery health and life. The capacity of charge controller is in ampere.  The charging current ( CC ) of a battery is given in manufacturer’s specification, but for ready reference the CC  of a 100 Ah battery is 10 A,  150 Ah battery is 15 A and so on. So for a 150 Ah battery a charge controller of 20 or 30 A is sufficient.

Step 4: Inverter size

Inverter is the equipment which converts the DC voltage of the battery into AC 230 V, so that your normal AC appliances can be connected to the solar PV system. 

Selecting a proper inverter size is very important. Use only the inverter which provides a pure sine wave otherwise your equipments are going to suffer. The output capacity of inverter is given in Volt-Ampere (VA), whereas the appliances are rated in watts. We know that VA multiplied by power factor is watts. So you have to know the power factor of commonly used electrical gadgets for a precise calculation. For simplicity you can assume that the power factor is 0.8, which is the value for most commonly used inductive household equipments.

So a 850 VA inverter is of 850 x 0.8 = 680 W only. So the total electrical loads which can be connected to a 850 VA inverter can be about 600 W. This does not mean that for better utilization of resources one has to keep an inverter of higher capacity. The answer is:

The efficiency of an inverter is about 80% to 90% i.e. 10% to 20% of the energy given to an inverter is consumed by the inverter itself. So higher the inverter capacity higher the losses. Also a higher capacity inverter is useless unless the battery is also appropriately sized.

For a better understanding, have a look into my roof top solar PV system (photo below).


I have installed a 400 W solar PV module (4 panels of 100 W each, make Topsun) along with a 40 A charge controller. The battery used is of Luminous make, 150 Ah, 5 year warranty and the inverter is of 850 VA sine wave of Su-Kam make. 

The whole system is working quite satisfactorily since May 2015. On this system I have used a 150 W room cooler and one 80 W fan the whole day during the summer with occasional load of a 150 W  color TV. I have tried to operate a 375 W water pump and a 600 W automatic iron also. Both the equipments worked nicely, but one at a time. The motor during starting draws a higher current (which is natural for motors), thanks to the in-built feature of the inverter which permits a 300% plus over-current for a few ms to cater such loads. 

Recently I have connected the entire Light & Fan load of 2 bedrooms and a hall. The total connected load on the solar inverter system is now 850 W (4 x 40 tubelights, 4 x 80 W ceiling fan, 1 x 150 TV, 2 x 150 room cooler) but the maximum load at a time is restricted to 400 W.             

Saturday, 7 March 2015

Let’s design a roof top solar PV system

Levelised cost of Solar power:


When solar photovoltaic (PV) modules are installed on a building's roof top to generate electricity, it is called roof top solar PV system/ plant. Although, still in the evolving stage, but the feeling in the air is that roof top solar PV system can be a vibrant green technology in India.

    
Roof top solar PV cost about is about 8-9 INR/kWh and is cost effective where the grid tariff is higher than the levelised cost of solar power such as in the case of commercial and industrial consumers. Levelised cost is the cost per unit of power generated by the solar PV system taking into account all the cost incurred over the life span of the PV plant considering the time value of money.

For example the tariff for commercial consumers is around 12-13 INR/kWh in most of the Indian states. 

Roof top solar PV system is also beneficial for residential consumers in areas where power failures are frequent. Similarly residential consumers having higher energy consumption may also opt for roof top solar PV system. It is estimated that by 2016-17, the roof top solar power cost will reach the grid parity; which is a more encouraging factor in favour of roof top solar PV system in India. Currently the cost of per unit of electricity produced by diesel generators comes to about 16 INR as 1 ltr. of diesel produces about 3 to 4 kWh.      

Factors to be considered before installing a solar PV plant on your rooftop:


The factors to be considered before installing a solar power plant on your building’s rooftop include:


 i)   electrical load, 
ii)  working hours, 
iii) roof size, and 
iv) geographic location of the building. 

The subsidy given by the central and state governments, local utilities, and local community regulations and incentives are also some key determinants in the evaluation.
Roof-top solar arrays are best installed on a large and flat-roof where direct sunlight without shadow is available. Currently, commercially available silicon-based solar PV panels are made from solar cells encased in a special type of toughened glass. These are guaranteed for 25 years of field life but the power yield drops about 0.6 per cent a year. 

One can use mono-crystalline or polycrystalline panels. Mono-crystalline panels are a bit more efficient. The electrical energy (DC) generated by the solar PV modules during the sunshine hours is stored in the batteries. The energy stored in the batteries is converted into 230V AC mains using an inverter for further use. This solar energy can be used for captive consumption or exported to the grid. 

Here in this discussion we are calculating or designing for battery less solar PV system.


Steps in designing your roof top solar PV system

These are few of the steps that have to be taken before finalizing your roof top solar PV system:
1.   Estimate the energy required from roof top solar PV system,
2.   Calculate the shade-free roof top available for installation of roof top solar PV system,
3.   Estimate the capacity of the roof top solar PV system that can be installed,
4.  Approach some of the known vendors of  solar PV system and obtain the quotations as per your requirement,
5. Evaluate the quotations received from the price, warranty viewpoint, and
6.   Finalize the vendor and the deal.

Estimating the required capacity of solar PV system

The amount of energy needed is determined based on the load that needs to be fed from the roof top solar PV system. For this one has to collect the exact electrical load of each appliance that has to be connected to the PV system and it’s working hours/day. The table shows how this work is to be executed.
Table 1
Sr. No
Name of the appliance
Electrical load
Working hours per day
Total number
Energy/day (kWh/day)
W
kW
1
T.V
60
0.06
4
1
0.06 x 4 x 1 = 0.24
2
Ceiling Fan
80
0.08
10
2
0.08 x 10 x 2= 1.6
Total
1.84 kWh/day

So whatever energy requirement you have calculated is to be divided by the insolation level to get the size of solar PV system. Suppose that the energy requirement of particular premise is 2 kWh/day, then the solar PV system size should be
= Energy requirement/ insolation level
The insolation level in India is pretty good; for example in Bhopal (India) it is about 5.6 kWh/m2

So the capacity of solar PV system required in Bhopal for an energy consumption of 2 kWh/ day
= 2/5.5 = .36 kW or 360 W   
An extra 30% is added as technical margin. Hence finally the solar PV system capacity required is
= (2 x 1.3)/5.5 = 470 W
In this way you can calculate the capacity of the solar PV system. If one has to keep the investment low, he/she has to keep some of the large loads off the solar PV system; either by switching “off” that load/ loads or by feeding it from some other energy source.

Panel Size

A roof top solar PV system using lower efficiency PV panels will require more roof top area and vice-versa. Suppose that a 1 kW solar PV system with 12% efficiency requires 125 sq. feet of roof top area, then a same capacity plant with 14% efficiency will need only 107 sq.feet area. Normally a roof top solar PV system requires about 100 to 130 sq. feet of shade free roof top area per kW of installed capacity.
Now coming back to our calculations for the PV system with proposed capacity of 470 W, in all 4 panels of 130 Wp capacity each is required. Here we have assumed that we are using 130 Wp, 12 V capacity panels. The calculation is 470/130 = 3.6, thus 4 number PV panels are required for PV system of 470 W (In fact 4 panels of 130 Wp capacity means 520 W).
The standard warranty in case of PV panels is 5 years as given by reputed manufacturers. Additionally the panel must be able to produce at-least 90% of its rated power output (at the given solar irradiation) during the first 10 years. Similarly it must produce at-least 80% of its rated power output (at the given solar irradiation) during rest of its lifespan.

Inverter Size

The electricity generated by solar PV panels are DC in nature and needs to be converted into AC using an inverter to run your normal domestic, commercial or industrial appliances. Inverters determine the quality of the AC power delivered by the solar PV system. Different inverter technologies are available in the market which support different levels of starting current requirement and hence affects the kind of equipments that can operate on the solar PV system. 

Now a day’s hybrid inverters are in the scene that automatically switches between 2 or more sources of power. These inverters have in-built automatic data logger, charge controllers, MPPT controller, islanding prevention, and various other kinds of protections much needed to keep your solar installation, equipments and the premise safe.      
The size of the inverter is kept normally 1.5 times the size of the solar PV system i.e. if the panel size is of 520 W then the inverter should be of 780 W. The inverter’s size is kept higher to prevent throttling of power output of the PV panel.

Solar installation companies, often called integrators, can complete a small roof-top project within a few weeks. Of all the components of a solar PV plant, solar module accounts for nearly 55 per cent of the total project cost. The investment primarily depends upon the size of the power plant. 
So, are you ready for the order?